TYA Series Lubricating Oil Purifier

I. Application

TYA Series multi-functional lubricating oil purifier is specially developed according to the characteristics  of  various  lubricating   oils.  It   is  a  multi-functional   oil  purifier   suitable  for processing various lubricating oils, widely used in electric power, metallurgy, mining, machinery, chemical  industry,  transportation,  manufacturing,  food  and  other  industries.  For  severely emulsified hydraulic oil, mechanical oil, refrigerating machine oil, heat transfer oil, compressor oil, lubricating oil, etc., it can effectively remove water, ammonia, gas and mechanical impurities in  the  oil,  break  the  emulsification,  and  meet  the  national  standard  of  oil  performance (GB/11122-1997); The purified lubricating oil can meet the normal use of the oil.

II.Applicable standards

1. Basic Environmental Test Regulations for Electrical and Electronic Products GB2423

2. Code for Grounding Design of AC Electrical Installations GB50064

3. Basic Technical Requirements for Rotating Electric Machines GB755

4. Steel surface corrosion grade and derusting grade before painting GB8923

5. Pressure vessels made of steel GB150

6. Standards for Vacuum Oil Purifiers JB/T5285

7. Guidelines for Use and Acceptance of Vacuum Oil Purifiers DL/T521

8. Oil Delivery Gear Pump JB/T6434

9.  General  Technical  Conditions  for  Packaging  of  Mechanical  and  Electrical  Products GB/T13384

10. Determination of Noise Power Level of Separation Machinery GB10894

11. Technical Conditions for High Quality Carbon Structural Steel GB/T699

12. Steel pipe flange type GB/T9112

13. Valve Test and Inspection GB/T26480

14. Nominal Pressure of Piping Components GB1048

15. Moisture Determination Method for Petroleum Products GB/T260

16. Determination of Mechanical Impurities in Petroleum Products and Additives GB/T511

17. Petroleum and synthetic liquid water separation method GB/T7305

18. International Oil Particle Size Standard (Federation of American Aerospace Industries)

NAS1638

19. Determination of Flash Point and Fire Point of Petroleum Products GB/T3536

20. Determination of Kinematic Viscosity of Petroleum Products GB/T265

III.Working principle

When the oil purifier is working, the oil to be treated enters the front-stage filter under the

negative pressure formed by the vacuum system of the oil purifier, and after filtering out large particles of impurities, it enters the heater for heating, and the oil enters the first-stage filter after being heated.

The fine impurities in the oil are removed, and then the oil enters the vacuum separation tank. Using the three-dimensional vacuum flash technology, the oil liquid forms a very thin oil film through the  spray device, and the oil film forms a cone with a large aeration area on the three-dimensional flash  tower. On the surface, by increasing the aeration area and residence time of the oil in a high vacuum

state, the water, gas, and light hydrocarbons in the oil are fully evaporated and removed, and the

evaporated water, gas, and light hydrocarbons are condensed after the separation device is cooled, it is discharged by the vacuum pump, and the oil from which moisture and gas have been removed is

output through the oil pump, and finally enters the secondary filter and fine filter, and the oil purification process is completed after filtering out particulate impurities.

IV.Main Features

1. The polymer magnetic material imported from Germany is used as the filter material,

multi-stage precision filtration, and encryption step by step to ensure high filtration accuracy, so that the particle size of impurities after filtration is  ≤5μm (filter accuracy can be selected

according to customer requirements).

2. Adopting the combination of aggregation and separation technology and three-dimensional

flash evaporation technology, it can conveniently process severely emulsified oil without using

demulsifier, and use high-efficiency degassing components and UK technology to quickly separate the water in the oil, gas, high degassing and dehydration efficiency, water content in treated oil  ≤ 100ppm, gas content  ≤ 0.2%, this system is maintenance-free.

3. The equipment is equipped with advanced liquid level controller, which can automatically

adjust the oil inlet and outlet balance, truly achieve the separation of man and machine, and make the operation more convenient and reliable. It has a three-in-one interlocking automatic safety

protection function to avoid adverse effects caused by misoperation.

4. The filter is equipped with an automatic sound and light pressure difference alarm device. When the filter element is clogged and the pressure reaches a certain value, it will automatically send out  sound and light alarm signal to protect the normal operation of the equipment.

5. The domestic well-known electrical appliances are used as the main control components, so as to fully guarantee the high-performance continuous operation of the equipment without failure.

6. It adopts infrared gradual heating to form a safe and reliable heating system. The optimized

pipeline design ensures that there is no "dead oil zone", and is equipped with a reliable temperature sensing control system and fluid monitoring device to ensure that the heater does not overheat no

dry burning, the safety performance is several times that of ordinary heating methods, and the oil temperature can be adjusted arbitrarily between 0 and 100ºC, and the oil is heated at a constant   temperature. At the same time, according to different climates, there are two heating methods,

automatic and manual, for selection.

7. Adoting special precision oil pump, it runs smoothly in a vacuum state, has strong suction energy, low noise, and meets environmental protection requirements.

8. The machine has the characteristics of small size, high efficiency, and convenient movement, and is suitable for on-site live operation.

V. Main technical specifications